GF42.40-P-0005-03A Acceleration slip regulation (ASR V/ETS), location of electrical/electronic components Typ 129  

A1e17 ABS MIL
B24/2 Lateral acceleration sensor (129.076)
K20/1 High-pressure/return pump relay
A7/3 ASR or ETS hydraulic unit
L6/1, L6/2 Left and right front axle VSS sensor
L6/3, L6/4 Left and right rear axle VSS sensor
N16/1 Base module
S9/1 Stop lamp switch (4-pin)
S12 Parking brake switch
X11/4 Data link connector (DTC readout)
Y61 Master brake cylinder switchover valve (129.076)
On ASR only
A1e21 ASR warning lamp
A1e22 ASR MIL (vehicles without BAS only)
A1e48 BAS/ASR malfunction indicator lamp (vehicles with BAS only)
N47-1 ASR control module
S76/5 ASR OFF switch
 
    P42.40-0292-06

On ETS only
A1e35 ETS MIL
A1e36 ETS warning lamp
N47-2 ETS control module
       

GF42.40-P-4000A

GF42.40-P-4000A Location/purpose/design/function of ASR V/ETS hydraulic unit 6.12.94

MODEL  129, 140, 202 as of 1.6.94,
  170, 208, 210 / (except , 210.08 /28)
  with CODE (471a) Acceleration slip regulation (ASR)
  with CODE (212a) Electronic traction support (ETS)


   
P42.40-0206-01   P42.35-0212-01   P42.35-0201-01

Bosch up to 05/97   Bosch as of 06/97   Teves

A7/3 ASR V/ETS hydraulic unit
m1 High-pressure pump/return pump
H To rear axle tandem master brake cylinder
V To front axle tandem master brake cylinder
  HL to left rear brake caliper
HR to right rear brake caliper
VL to left front brake caliper
VR to right front brake caliper

  Location in left of engine compartment  
  Task The ASR V/ETS hydraulic unit (A7/3) performs the control functions of the brake moment control circuit.  
Design of ASR V/ETS hydraulic unit   GF42.40-P-4000-01A
Function of ASR V/ETS hydraulic unit   GF42.40-P-4000-02A

GF42.40-P-4000-01A

GF42.40-P-4000-01A Design ASR V/ETS hydraulic unit Models 129, 140, 170, 202, 208, 210 (except 210.08/28)

   
    P42.40-0289-06

a Teves version
4 Brake unit
5a Right front wheel brake
5b Left front wheel brake
6a Right rear wheel brake
6b Left rear wheel brake
7 Check valve
9 Return pump check valve
10 Silencer
11 Low pressure accumulator
12 Diaphragm discharge silencer
15 Intake valve (Teves only)


  A7/3 ASR/ETS hydraulic unit
A7/3m1 High-pressure/return pump
p1 Self-priming high-pressure/return pump
p2 Return pump
A7/3y5 Switchover/solenoid valve
A7/3y6 Left front axle solenoid valve (hold)
A7/3y7 Left front axle solenoid valve (release)
A7/3y8 Right front axle solenoid valve (hold)
A7/3y9 Right front axle solenoid valve (release)
A7/3y10 Left rear axle solenoid valve (hold)
A7/3y11 Left rear axle solenoid valve (release)
A7/3y12 Right rear axle solenoid valve (hold)
A7/3y13 Right rear axle solenoid valve (release)
A7/3y15 ntake solenoid valve (Bosch only)

GF42.40-P-4000-02A

GF42.40-P-4000-02A ASR V/ETS hydraulic unit, function Model 129, 140, 170, 202, 208, 210 except 120.08/28

   
    P42.40-0289-06

All switching components of the ABS and ASR or ETS systems are combined in the ASR/ETS hydraulic unit (A7/3).
A 2/2-way valve for build-up/hold pressure or hold/release pressure functions is used on each wheel for control. The self-priming high pressure/return pump (p1), integrated in the hydraulic unit (A7/3), supplies pressure to the ASR or ETS. An integrated return pump (p2) is also used to return brake fluid for ABS control. The inlet pipes of the self-priming high pressure/return pump (p1) contain the inlet solenoid valve (y15) in the Bosch model and inlet valve (15) in the Teves model.
  The inlet solenoid valve (y15, Bosch model) is opened once pressures of 60 bar are reached in the rear axle brake calipers during the ASR or ETS pressure build-up phase. It stays open for the time it takes to actuate the solenoid valves (y10 and y12). When pressures of > 60 bar are reached in one of the rear axle brake calipers during ASR or ETS control, the inlet solenoid valve (y15) remains open continuously. In the Teves model, the inlet valve (15) always remains open apart from when the valve is pressurized via the brake pedal with a pressure of > 0.6 bar.

During ASR control, the switchover solenoid valve (y5) locks the rear axle circuit to the brake master cylinder. The valve is also designed to function as a pressure relief valve and opens at approx. 160 bar. The noise of the pulsating brake fluid is reduced by a diaphragm discharge damper (12) and returned to the brake master cylinder.
  A muffler (10) is fitted for each brake circuit to reduce delivery noise.
During the ABS/ETS/ASR pressure reduction phase the brake fluid flows back to the high-pressure/return pump via the accumulator.


GF42.40-P-2100A

GF42.40-P-2100A ASR drive torque control circuit, function 5.6.97

MODEL  129, 140, 202 as of 1.6.94,
  163, 170, 208, 210, 220
  with CODE (471a) Acceleration Slip Regulation (ASR)
  with CODE (472a) Electronic Stability Program (ESP)


Acceleration slip regulation (ASR)
To achieve optimum traction if the drive torque is too high (wheel spinning) acceleration slip regulation is required. Control of torque reduction is achieved by data transfer between the control module of the built-in ASR (acceleration slip regulation) traction control system (N47-1) or ESP (N47-5) and the corresponding control module for the injection and ignition system via the CAN databus. With gasoline engines these control modules are: EFP (N4/1), LH (N3/1, N3/2, N3/3), HFM (N3/4) or ME (N3/10, N3/11, N3/12) and with diesel engines the control modules are ERE (N3/7), EVE (N3/8) or CDI (N3/9).
Four cylinder gasoline engine with supercharger, 6, 8, and 12 cylinder gasoline engines:
Control module EFP (N4/1) or ME (N3/10, N3/11, N3/12) reduces the throttle valve position on the throttle valve positioner (M16/1 or M16/6) with respect to the accelerator pedal position set by the driver and/or retards the ignition timing from the HFM control module (N3/4), ME (N3/10, N3/11, N3/12) or ignition control unit (N3/1).
  Four cylinder gasoline engine without supercharger:
The fuel feed is switched off by the HFM control module (N3/4).

Diesel engine:
The quantity of fuel is reduced by the ERE control module (N3/7), EVE (N3/8) or CDI (N3/9).

A continuous check takes place in the ASR or ESP control module (N47-1 or N47-5) whether, e.g. because of suddenly improved road adhesion, the control function can be canceled so as to permit the drive torque desired by the driver via the accelerator pedal as soon as possible.






MSR engine friction torque control
(not with 4 cylinder gasoline engine without supercharger)
If slip occurs on the drive wheels when the accelerator position is reduced, this is detected by the ASR or ESP control module
(N47-1 or N47-5).
Four cylinder gasoline engine with supercharger, 6, 8, and 12 cylinder gasoline engines:
The signal (raising of throttle valve) is transmitted to the EFP or ME control module (N4/1) (N3/10, N3/11, N3/12) via the CAN databus. The calculated throttle valve opening is controlled by the control module (N4/1, N3/10, N3/11, N3/12) via the throttle valve positioner (M16/1).
  Diesel engine:
The signal (increase fuel quantity) is transmitted via the CAN databus to the ERE (N3/7), EVE (N3/8) or CDI (N3/9) control module. The fuel quantity injected is increased by the control module.

With this information, the drive torque can be changed so that no slip occurs at the drive wheels. This improves the lateral stability of the vehicle. This process occurs without driver information (warning lamp A1e21 or A1e41).

  Electronic accelerator Engines 111, 112, 113, 119 with ME GF30.20-P-3010E
    Engine 120 with ME GF30.20-P-3010F
  Fuel cut-off in ASR closed-loop operation function Engine 111.942/946/970 GF07.51-P-3018G
  Quantity control (DE) Model 210.017 diesel engine with electronic distributor injection pump (EVE) GF07.13-P-3163AC
  Control of quantity and start of delivery Model 210.004 diesel engine with electronic distributor injection pump (EVE) GF07.13-P-3004H
  Quantity control (ERE) Model 210.010/020 diesel engine with electronic in-line injection pump (ERE) GF07.12-P-3015H
  Quantity control (CDI) Engine, 611 up to 5/99, engine 668 GF07.16-P-3004I
    Engine 611 from 6/99, engine 612 GF07.16-P-3004IA
    Engine 628 GF07.16-P-3004IB