GF42.40-P-2100A ASR drive torque control circuit, function 5.6.97

MODEL  129, 140, 202 as of 1.6.94,
  163, 170, 208, 210, 220
  with CODE (471a) Acceleration Slip Regulation (ASR)
  with CODE (472a) Electronic Stability Program (ESP)


Acceleration slip regulation (ASR)
To achieve optimum traction if the drive torque is too high (wheel spinning) acceleration slip regulation is required. Control of torque reduction is achieved by data transfer between the control module of the built-in ASR (acceleration slip regulation) traction control system (N47-1) or ESP (N47-5) and the corresponding control module for the injection and ignition system via the CAN databus. With gasoline engines these control modules are: EFP (N4/1), LH (N3/1, N3/2, N3/3), HFM (N3/4) or ME (N3/10, N3/11, N3/12) and with diesel engines the control modules are ERE (N3/7), EVE (N3/8) or CDI (N3/9).
Four cylinder gasoline engine with supercharger, 6, 8, and 12 cylinder gasoline engines:
Control module EFP (N4/1) or ME (N3/10, N3/11, N3/12) reduces the throttle valve position on the throttle valve positioner (M16/1 or M16/6) with respect to the accelerator pedal position set by the driver and/or retards the ignition timing from the HFM control module (N3/4), ME (N3/10, N3/11, N3/12) or ignition control unit (N3/1).
  Four cylinder gasoline engine without supercharger:
The fuel feed is switched off by the HFM control module (N3/4).

Diesel engine:
The quantity of fuel is reduced by the ERE control module (N3/7), EVE (N3/8) or CDI (N3/9).

A continuous check takes place in the ASR or ESP control module (N47-1 or N47-5) whether, e.g. because of suddenly improved road adhesion, the control function can be canceled so as to permit the drive torque desired by the driver via the accelerator pedal as soon as possible.






MSR engine friction torque control
(not with 4 cylinder gasoline engine without supercharger)
If slip occurs on the drive wheels when the accelerator position is reduced, this is detected by the ASR or ESP control module
(N47-1 or N47-5).
Four cylinder gasoline engine with supercharger, 6, 8, and 12 cylinder gasoline engines:
The signal (raising of throttle valve) is transmitted to the EFP or ME control module (N4/1) (N3/10, N3/11, N3/12) via the CAN databus. The calculated throttle valve opening is controlled by the control module (N4/1, N3/10, N3/11, N3/12) via the throttle valve positioner (M16/1).
  Diesel engine:
The signal (increase fuel quantity) is transmitted via the CAN databus to the ERE (N3/7), EVE (N3/8) or CDI (N3/9) control module. The fuel quantity injected is increased by the control module.

With this information, the drive torque can be changed so that no slip occurs at the drive wheels. This improves the lateral stability of the vehicle. This process occurs without driver information (warning lamp A1e21 or A1e41).

  Electronic accelerator Engines 111, 112, 113, 119 with ME GF30.20-P-3010E
    Engine 120 with ME GF30.20-P-3010F
  Fuel cut-off in ASR closed-loop operation function Engine 111.942/946/970 GF07.51-P-3018G
  Quantity control (DE) Model 210.017 diesel engine with electronic distributor injection pump (EVE) GF07.13-P-3163AC
  Control of quantity and start of delivery Model 210.004 diesel engine with electronic distributor injection pump (EVE) GF07.13-P-3004H
  Quantity control (ERE) Model 210.010/020 diesel engine with electronic in-line injection pump (ERE) GF07.12-P-3015H
  Quantity control (CDI) Engine, 611 up to 5/99, engine 668 GF07.16-P-3004I
    Engine 611 from 6/99, engine 612 GF07.16-P-3004IA
    Engine 628 GF07.16-P-3004IB

GF42.45-P-2000A

GF42.45-P-2000A ESP brake moment control circuit, function 5.12.94

MODEL  140 with CODE (472a) Electronic Stability Program (ESP)
MODEL  129 with ENGINE 104, 119, 120 with CODE (472a) Electronic Stability Program (ESP)
MODEL  210 with ENGINE 119 with CODE (472a) Electronic Stability Program (ESP)


The corresponding functions of the brake moment control circuit are controlled by the electrical/electronic control components.

The voltage is supplied to the ESP control module (N47/5) on models 129 and 140 via the base module (N16/1), and on model 210 via the relay unit (K40).

The ESP control module (N47-5) receives input signals from the following components:

4 wheel speed sensors
Steering angle sensor
Lateral acceleration sensor
Yaw sensor
ESP brake pressure sensor
Stop lamp switch
Parking brake switch
ME control module via CAN data line
EGS control module via CAN data line
ESP OFF switch

  The input signals are processed into output signals in the ESP control module for the following components:

Charging pump
Solenoid valves
High-pressure pump/return pump (via relay)
ME control module via CAN data line
EGS control module via CAN data line
ESP warning lamp (serial or via CAN data bus)
ABS indicator lamp (serial or via CAN data bus)
ESP indicator lamp (serial or via CAN data bus)

The ESP control module (N47-5) decides which of the 6 operating modes are to be switched based on the input signals

Normal mode
ABS control mode
ASR control mode
MSR control mode
ESP control mode
ESP off mode

Normal mode
In this case there is no vehicle condition which requires a control mode. All solenoid valves in the ESP hydraulic unit (A7/3) are switched to the normal position, i.e. de-energized. The system is ready for braking.
This operating mode exists even if there is a fault in the ESP or ABS. Drive moment control is not activated.

ABS control mode
From the wheel speed signals, the ESP control module (N47-5) recognizes that the criteria for an ABS control exist and the appropriate solenoid valves in the hydraulic unit are actuated.
The solenoid valves for the front and rear axle in the ESP hydraulic unit (A7/3) are actuated individually (4-channel control).

ASR control mode
As soon as a drive wheel tends to spin, the ESP control module (N47-5) actuates the charging pump (M15), the high-pressure pump/return pump (A7/3m1), the rear axle switchover solenoid valve, the rear axle pressurizing solenoid valve and the solenoid valves for the rear axle. The solenoid valves for the left or right rear axle are actuated separately.
ASR control mode is interrupted via the stop lamp switch when the brake pedal is operated.
  ESP control mode
The signals of wheel speeds, steering angle, yaw of the vehicle, lateral acceleration as well as the brake pressure of the front axle circuit are recorded and processed by a vehicle condition controller in the ESP control module (N47-5). After evaluating the input signals, the charging pump (M15), pressurizing solenoid valves, switchover valves, high-pressure pump/return pump (A7/3m1) as well as the required solenoid valves are actuated in order to control the brake pressure in the individual wheel brakes.

ESP off mode (ESP OFF)
When the ESP OFF switch (S76/6) is operated the ASR drive moment control is switched off and the ESP stability function is therefore cancelled. The EBR control remains active but is switched to a less sensitive mode.
In this switch position a brake intervention occurs for one spinning drive wheel via the brake moment control circuit. If engaging conditions continue to exist, brake intervention is retained up to max. 60 km/h. However the brake torque is progressively reduced.

  ABS control mode, function   GF42.45-P-3000A
  ASR control mode, function   GF42.45-P-3500A
  ESP control mode, function   GF42.45-P-3700A

GF42.45-P-0001A

GF42.45-P-0001A Electronic stability program (ESP), function 11.5.99

MODEL  140 with CODE (472a) Electronic Stability Program (ESP)
MODEL  129 with ENGINE 104, 119, 120 with CODE (472a) Electronic Stability Program (ESP)
MODEL  210 with ENGINE 119 with CODE (472a) Electronic Stability Program (ESP)


The "Electronic Stability Program" (ESP) is an active safety system for improving vehicle stability in all driving situations.

It works through individual brake intervention at one or several wheels on the front or rear axle. ESP stabilizes the vehicle when cornering, braking or when rolling without drive and it keeps it safely on course.

ESP complements the familiar functions of the anti-lock brake system (ABS), acceleration slip regulation (ASR) and engine braking regulation (EBR).

The function of stability control overrides the ABS and ASR control systems. In addition to the active brake intervention of the ESP it also has an influence on engine/transmission management.

The "Electronic Stability Program" (ESP) is made up of the following system correlations.

ABS prevents the wheels locking when braking, maintaining steerability and vehicle stability when the vehicle decelerates.
  ASR prevents the drive wheels spinning when driving. It also improves vehicle stability with better traction throughout the entire speed range.

EBR reduces brake slip at the drive wheels on overrun and ensures vehicle stability.

ESP prevents the vehicle breaking away when oversteering or understeering. It ensures that the vehicle does not deviate from the course specified by the driver (within the bounds of physical limits) in all situations. Brake forces are produced selectively at the individual wheels to correct this.

System correlations
Motor electronics (ME-SFI) are used to adjust the drive torque. Using this system, the engine is controlled by the throttle valve and ignition timing.

The gear stage is also evaluated by the electronic transmission control (ETC) to calculate the ESP drive moment control.

The ABS and ASR functions are included in the ESP electronics of the brake control circuit. The Brake Assist (BAS) function is also included on model 168 and on vehicles with engine 112, 113 (model 210 also engine 606, 611).

The ABS and ASR basic components are also combined in the traction systems hydraulic unit.

The functions for the electronic accelerator (EA) and cruise control system (Tempomat) are included in the engine control module.

Via a CAN data bus data can be exchanged between the ESP control module and the engine control module and, if necessary, with the transmission control module and BAS control module.

Advantages

Improves the starting off and acceleration capacity due to increased traction; particularly beneficial on road surfaces with different levels of adhesion and when cornering.

Increases active dynamic safety, since only a wheel which is not skidding can provide optimum propulsion without any loss of lateral control.
  Automatically adapts the engine torque to the ability of the wheels to transmit this to the road when the driver applies too much throttle.

Reduces the risk of skidding under all road conditions by automatic stabilization when braking, accelerating or rolling away evenly.

Significantly improves the directional stability of the vehicle when cornering - up to the limit range.

Reduces the stopping distance at corners or on roads with a slippery surface.

A flashing warning lamp in the speedometer signals ESP control mode to the driver and informs him that he has approached the physical limit with his vehicle.

ESP or ASR can be shut off using the ESP OFF switch (ASR OFF, on model 168) which is recognized by the warning lamp in the speedometer illuminating permanently. Better traction (milling effect) can therefore be achieved in deep snow or when snow chains are fitted.

Basically all forces, which act on a vehicle externally, turn the vehicle about the center of gravity irrespective of whether they are brake or drive forces acting on one side or whether they are side forces.
The electronic stability program (ESP) records the vehicle characteristics and controls the braking forces of the individual wheels selectively for the purposes of correction.
 





 

Example A: Understeering vehicle (cornering left)
The vehicle pushes outwards over the front wheels.
A precisely calculated braking action is performed on the left rear wheel.

Example B: Oversteering vehicle (cornering left)
The tail of the vehicle breaks away.
A precisely calculated braking action is performed on the right front wheel.

a Desired travel direction
b Braked wheel
c Corrective moment produced in vehicle
d Understeering vehicle motion
e Oversteering vehicle motion
   
    P42.45-0203-02   P42.45-0204-02

ESP controls:
when cornering (vehicle oversteers or understeers)
when driving straight ahead (vehicle deviates off course due to uneven road conditions)

To be able to perform these extremely precise control interventions, an expanded system of sensors is required compared with ASR.
A distinction is made between:
1.) Sensors which recognize the driver requirement
Steering angle sensor
Accelerator pedal position (throttle valve actuator)

2.) Sensors which measure the actual vehicle characteristics
ESP yaw rate sensor
Lateral acceleration sensor
ESP brake pressure sensor
Wheel speed sensor

The wheel speeds, steering angle, yaw rate of vehicle, lateral acceleration and brake pressures on the front axle are recorded and processed in the ESP control module (N47-5).
The ESP control module (N47-5) is connected to the control modules of the engine transmission management system via a CAN data bus. This digital line connection enables rapid exchange
  of data between the ESP, ME-SFI and ETC control modules. The ESP, SPS and BAS control module (N47-5) is continuously supplied with current data on engine torque, accelerator pedal position and transmission ratio.
The forces which want to turn the vehicle about the center of gravity are recognized via the turn rate and lateral acceleration sensor.
The longitudinal and lateral forces at the wheels can be calculated by means of the value acquisition which is carried out.
If these values exceed certain control thresholds, the appropriate solenoid valves and the high pressure and return pump in the hydraulic unit are actuated via the ESP, SPS and BAS control module (N47-5) in order to control a defined brake pressure selectively at one or several wheels.
At the same time commands are passed on to the ME-SFI and ETC control modules via the CAN data bus. To reduce the drive moment, calculated values for throttle valve position and ignition timing are specified and a downshift prevented if necessary.

The precise and accurately proportioned intervention is completed within a few fractions of a second.

Active brake intervention and drive moment reduction by the ESP ensure optimum vehicle stability.

The following processes are performed:

ESP brake moment control circuit
ABS control
If a wheel is about to lock up, for example, then the brake pressure in this wheel brake is regulated. The pressure in the ESP hydraulic unit (A7/3) is regulated via the solenoid valves by the pressure build-up, hold pressure and pressure reduction control phases.

ESP brake moment control circuit
ASR control
A spinning wheel is braked by a pressure system in the hydraulic unit which directs brake pressure into the brake caliper on the rear axle (pressure build-up).
This allows the other wheel to transmit optimum drive force (differential lock effect).
Solenoid valves in the ESP hydraulic unit (A7/3) regulate the brake moment by pressure build-up, hold pressure and pressure reduction.

ESP drive moment control circuit
ASR control
In order to reduce an excessive drive moment and thereby obtain optimum traction, the drive moment is reduced over he CAN data bus between the ESP control module and the engine control module.
  The ESP control module constantly checks whether the control functions can be canceled, e.g. due to a sudden improvement in road grip, so as to allow the drive moment specified by the driver on the accelerator pedal at the earliest possible opportunity.

ESP drive moment control circuit
EBR control (except engines with fuel shutoff)
The ESP control module also detects if brake slip occurs at the drive wheels when the accelerator is released. The signal is sent to the engine control module over the CAN data bus. With this information the brake slip is reduced by increasing the drive moment, thus increasing the lateral stability of the vehicle. This process occurs without notifying the driver (ESP warning lamp).

ESP brake and drive moment control circuit
ESP control
If oversteer or understeer is detected, a calculated braking action is performed at the front or rear axle via the ESP control module and the hydraulic unit. This braking action deliberately counteracts the undesirable vehicle motion.
A signal over the CAN data bus to the engine control module reduces the drive moment as required by reducing the engine torque.

Notes on towing   AH42.00-P-0001-05B
Notes on testing electronic components and systems for damage   AH42.00-P-0001-06B
  Electronic stability program (ESP), location of electrical components Model 129 with engines 104, 119, 120 GF42.45-P-0001-03A
    Model 140 GF42.45-P-0001-03B
    Model 210 with engine 119 GF42.45-P-0001-03C
  Electronic stability program (ESP), driver information   GF42.45-P-0001-04A
  Electronic stability program (ESP), location of hydraulic components Model 129 with engines 104, 119, 120 GF42.45-P-0001-02A
    Model 140
Model 210 with engine 119
GF42.45-P-0001-02B
  ESP brake moment control circuit, function   GF42.45-P-2000A
  ASR drive moment control circuit, function   GF42.40-P-2100A

GF42.45-P-0001-02A

GF42.45-P-0001-02A Electronic stability program (ESP), location of hydraulic components Model 129
with engines 104, 119, 120

P42.45-0248-09

1 Tandem master brake cylinder
5a Front right brake caliper
5b Front left brake caliper
  6a Rear right brake caliper
6b Rear left brake caliper
14 ESP pressurizing piston unit
  A7/3 Traction systems hydraulic unit
M15 ASR/ESP charging pump

GF42.45-P-0001-03A

GF42.45-P-0001-03A Electronic stability program (ESP), location of electrical components Model 129
with engines 104, 119, 120

P42.45-0249-09

A1e17 ABS MIL
A1e41 ESP warning lamp
A1e42 ESP MIL (without BAS)
A1e43 EPC MIL (E-gas) no longer used as of 06/96
A1e47 BAS/ESP malfunction indicator lamp (with BAS)
A7/3 Traction systems hydraulic unit
B24/2 Lateral acceleration sensor
B34 ESP brake pressure sensor
  K20/1 High-pressure/return pump relay
L6/1 Left front wheel speed sensor
L6/2 Right front wheel speed sensor
L6/3 Left rear wheel speed sensor
L6/4 Right rear wheel speed sensor
M15 ARS/ESP charging pump
N16/1 Base module (BM)
N47-5 ESP control module
  N49 Steering angle sensor
N64 ESP yaw rate sensor
S9/1 Stop lamp switch
S12 Parking brake indicator switch
S76/6 ESP OFF switch
X11/4 Data link connector
Y61 Master brake cylinder switchover valve